The key to the enhanced performance of slab-like topologically interlocked structures with non-planar blocks
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Topologically interlocked structures are assemblies of interlocking blocks that hold together solely through contact. Such structures have been shown to exhibit high strength, energy dissipation, and crack arrest properties. Recent studies on beam-like topologically interlocked structures have shown that, with non-planar blocks, it is possible to reach levels of strength and work-to-failure which are otherwise possible only with unrealistically high friction coefficients. While non-planar blocks have been extensively used for slab-like assemblies, many questions in that context are still not fully understood. Specifically, it is unclear what are the exact characteristics of non-planar surface morphologies which can potentially improve the enhanced mechanical response of slab-like assemblies. In addition, it is unclear if slab-like structures with non-planar surface blocks can reach a saturated response with realistic friction coefficient values, as is the case with beam-like ones. Here, we investigate such fundamental questions using numerical simulations. We show that, by using non-planar blocks, it is possible to reach saturation to the response capacity of the structure with a realistic friction coefficient. Furthermore, we show that the key morphology parameter responsible for the enhanced performance is the local angle of inclination at the top of the loaded block. Lastly, we show that non-planar morphologies lead to improved work-to-failure and ultimate deflection, which cannot be attained with planar-faced blocks. These findings shed new light on topologically interlocked structures with non-planar blocks, allowing for a better understanding of their strengths and potential applications.
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